What's CPO and the ecosystem

 

Optical I/O, Co-Packaged Optics (CPO), and Traditional Interconnects

Migration from Copper to Optics in Switch ASICs


1. Introduction

As bandwidth demands scale into the multi-terabit era, traditional electrical interconnects on PCBs are hitting fundamental limits in power, signal integrity, and reach. This has driven the emergence of:

  • Pluggable optics (today’s standard)

  • Co-Packaged Optics (CPO)

  • Full Optical I/O (integrated photonics)

While the transition is already underway in switch ASICs, GPUs/TPUs follow a different trajectory due to architectural differences.


2. Three Interconnect Architectures

2.1 Traditional Pluggable Optics

Architecture:

  • ASIC sends high-speed electrical signals (SerDes)

  • Signals travel across PCB (long traces)

  • Reach pluggable module (QSFP/OSFP)

  • Converted to optical and transmitted via fiber

Key Characteristics:

  • Long electrical paths (10–30 cm or more)

  • High power consumption

  • Signal integrity challenges

  • Mature ecosystem

Mental Model:

Chip → long copper → optics


2.2 Co-Packaged Optics (CPO)

Architecture:

  • Optical engines placed inside the same package as the ASIC

  • Electrical connections reduced to millimeters

  • Optical signals exit package directly to fiber

Key Characteristics:

  • Very short electrical paths

  • Improved power efficiency

  • Reduced PCB complexity

  • Increased thermal challenges

Mental Model:

Chip → tiny copper → optics


2.3 Full Optical I/O (Integrated Photonics)

Architecture:

  • Optical interfaces integrated into or tightly coupled to the compute die

  • Minimal or no high-speed electrical I/O leaving the package

  • Direct fiber connections from package

Key Characteristics:

  • Eliminates long electrical interconnects

  • Highest potential efficiency and bandwidth density

  • Enables new system architectures (disaggregation)

  • Still emerging technology

Mental Model:

Chip → light directly

In Summary

FeaturePluggable OpticsCPOOptical I/O
Electrical trace lengthLongVery shortMinimal
Optical locationExternal moduleIn-packageNear/on-die
Power efficiencyLowestImprovedBest (potential)
PCB complexityHighReducedLow
Thermal complexityModerateHighVery high
System maturityMatureEmergingEarly-stage

3. Why CPO Works So Well for Switch ASICs

Switch ASICs are fundamentally:

  • I/O-bound

  • Designed to move data over long distances (rack-to-rack)

Benefits of CPO for Switches:

  • Eliminates long PCB traces

  • Reduces SerDes power

  • Improves signal integrity

  • Scales bandwidth efficiently (51.2T → 102.4T and beyond)

System Impact:

  • Fiber attaches directly to package

  • PCB mainly handles:

    • Power delivery

    • Control signals

    • Mechanical support


Broadcom BCM78919


4. Why GPUs/TPUs Are Different

GPUs and TPUs are compute-bound systems, not purely I/O devices.

4.1 Local Bandwidth Dominates

Most data movement happens:

  • Between compute die and HBM

  • Across short-reach interconnects (e.g., NVLink-like fabrics)

These links are:

  • Extremely short

  • Highly optimized

  • Already efficient in copper

4.2 Current GPU System Architecture

Typical flow:

GPU → PCIe/NVLink → NIC/Switch → Pluggable Optics → Fiber

Key point:

  • GPUs do not directly drive long-reach optical links today


5. Where Optical Technologies Matter for GPUs

5.1 Near-Term: Network Edge (NICs and Switches)

  • Optics remains in:

    • NICs

    • Switches

  • GPUs remain electrically connected

5.2 Mid-Term: Tighter Integration

  • Optical interfaces move closer to compute

  • Possible co-packaging with NIC or accelerator

5.3 Long-Term: Full Optical I/O

Emerging concept:

  • GPUs with integrated optical interfaces

  • Direct optical communication between:

    • GPUs

    • Memory pools

    • Accelerators


6. Disaggregated AI Systems (Future Direction)

Optical I/O enables a major architectural shift:

Traditional Node:

  • Fixed GPU + local HBM

  • Limited by board-level interconnect

Future Rack-Scale System:

  • Compute and memory separated

  • Connected via optical fabric

Example:

  • Compute tray (GPUs with optical I/O)

  • Memory tray (pooled HBM)

  • Optical fabric switch

Benefits:

  • Resource pooling

  • Higher utilization

  • Scalable bandwidth

  • Flexible system design

The industry is moving from:

Copper-limited systems → Optically interconnected systems

7. Competitive landscape around CPO in switch silicon.


7.1) The core shift: why switch ASICs are ground zero

This isn’t just “better optics”—it’s a forced migration:

  • 100G → 200G/lane → 400G/lane

  • PCB copper loss explodes

  • Retimers/DSPs burn too much power

👉 Result:

CPO isn’t optional beyond ~200G/lane—it’s inevitable

That’s why:

  • First real deployments = switches, not compute

  • Hyperscalers are already validating CPO switch platforms


7.2) The real player stack (who actually matters)

Think in layers:

A. Tier 1: Switch ASIC + system control (the winners—so far)

Broadcom

  • Clear leader today

  • Shipping multi-generation CPO (51.2T → 102.4T)

  • Proven hyperscaler deployments (Meta, etc.)

  • Tight vertical integration (ASIC + optics ecosystem)

👉 Status: Firmly in the lead


NVIDIA

  • Mellanox heritage (InfiniBand + Ethernet switches)

  • Aggressive push into CPO for AI fabrics

  • Strong system-level advantage (GPU + network stack)

👉 Status: #2 but strategically dangerous


Marvell Technology

  • Strong in DSP + optical PHY

  • Recently doubled down (e.g., Celestial AI acquisition) (lightcounting.com)

  • Deep hyperscaler relationships (esp. AWS)

👉 Status: Fast follower, closing gap


Cisco Systems

  • System-level player (not pure silicon leader)

  • Leveraging enterprise footprint

👉 Status: Relevant, but not leading the silicon race


B. Tier 2: Photonics / optical engine disruptors

These are critical because CPO = optics + silicon.

Ayar Labs

  • Probably the most important startup in this space

  • Optical I/O chiplets (TeraPHY)

  • Partnerships with ASIC vendors (GUC, Alchip) (Ayar Labs)

  • Heavy funding + strategic investors (incl. major chip companies) (AInvest)

👉 Status: Key enabler, not a switch vendor—but hugely influential


Others in this layer:

  • Ranovus

  • Lightmatter

  • Celestial AI

👉 Status:

  • Competing architectures (silicon photonics, chiplet optics)

  • Likely consolidation (already started—see Marvell move)


C. Tier 3: Regional / vertical challengers

Huawei

  • Strong domestic push (China)

  • Government-backed ecosystem

InnoLight Technology

  • Optical module expertise moving toward CPO

👉 Status: Regionally strong, globally constrained (for now)


7.3) Who’s actually “in” vs “at risk”

CLEAR WINNERS (next 3–5 years)

1. Broadcom

👉 Hard to displace unless:

  • hyperscalers go fully custom


2. NVIDIA

  • Owns the AI system stack

  • Can force adoption via DGX / SuperPOD-like systems

👉 Their advantage isn’t optics—it’s system control


STRONG CONTENDERS

Marvell

  • Making aggressive moves (acquisitions, DSP strength)

  • Positioned well if hyperscalers diversify away from Broadcom

👉 Could become #2 in merchant silicon


Ayar Labs (and similar)

  • If optical I/O wins → they win

  • If CPO stays “incremental” → they stay niche

👉 High upside, high uncertainty


AT RISK / SQUEEZED

Traditional pluggable optics ecosystem

  • DSP vendors

  • Module vendors

Why:

  • CPO removes:

    • Long electrical links

    • External DSP-heavy modules

👉 This is the real disruption layer


Smaller ASIC vendors

  • No scale to:

    • co-design optics + packaging

    • support hyperscaler requirements

👉 Likely outcomes:

  • Acquired

  • Become niche

  • Or exit


7.4) The uncomfortable truth: timeline reality

Despite all the hype:

  • Large-scale CPO deployment: ~2028–2030 (EDN)

  • Pluggables still competitive today

👉 Translation:

Nobody is “out soon”—but positioning is happening now


7.5) What actually determines winners (not obvious)

It’s NOT just optics tech.

The real differentiators:

1. Packaging capability

  • Integrating:

    • ASIC

    • optics

    • thermals

    • fiber attach

👉 This is brutally hard


2. Hyperscaler relationships

  • Google, Meta, AWS decide winners

  • Not enterprise buyers


3. Ecosystem control

  • Firmware

  • system design

  • supply chain

👉 This is why Broadcom/NVIDIA dominate


7.6) Bottom line (no fluff)

  • CPO is inevitable for switch ASICs

  • Broadcom leads, NVIDIA threatens, Marvell chases

  • Photonics startups are the wildcard

  • Real disruption hits the pluggable optics ecosystem first—not GPUs


8. Supply chain anatomy of a Broadcom CPO system


8.1) What Broadcom actually owns vs outsources

From their own disclosures:

  • Broadcom integrates the optical engines + switch ASIC in one package (Broadcom Inc.)

  • They rely on a “comprehensive ecosystem of passive optical components, interconnects, and system partners” (Broadcom Inc.)

👉 Translation:

Broadcom controls system architecture + integration, not every component


8.2) The CPO stack (clean decomposition)

[ External Laser Source ]
          ↓
[ Fiber coupling / connectors ]
          ↓
[ Optical Engine (PIC + modulators + PDs) ]
          ↓
[ Package / interposer ]
          ↓
[ Switch ASIC (Broadcom Tomahawk) ]

Now let’s map who supplies what.


8.3) LASERS (light source layer)

Architecture reality

Broadcom CPO does NOT put lasers inside the switch package

  • Uses external laser sources (ELS / RLM)

  • Light is fed via fiber into the package

👉 This is consistent with:

  • thermal constraints

  • serviceability (replaceable lasers)


Likely suppliers

Tier-1 candidates:

  • Lumentum

  • Coherent Corp.

  • Applied Optoelectronics (AAOI)

These companies specialize in:

  • high-power CW lasers

  • narrow linewidth sources for silicon photonics


Supporting evidence

  • Broadcom explicitly supports remote laser modules (RLM) in its systems (Broadcom Inc.)

  • External laser model is industry standard for CPO designs (thermal + reliability)


Key takeaway

👉 Laser vendors (AAOI, Lumentum, Coherent) are:

Outside the package—but absolutely critical


8.4) PIC / OPTICAL ENGINE (the core of CPO)

This is where things get interesting.

What Broadcom does

  • Designs silicon photonics optical engines in-house

  • Integrates:

    • modulators

    • photodetectors

    • waveguides

    • electronic drivers

Evidence:

  • “silicon photonics based optical engines” integrated with switch (Broadcom Inc.)


Foundry / fabrication:

  • TSMC (very likely)

  • Tower Semiconductor (TSEM, common in photonics ecosystem) an Isreal Company

These fabs:

  • manufacture silicon photonics wafers

  • provide process nodes optimized for photonics


Potential ecosystem contributors

(depending on design partitioning)

  • Ayar Labs (in other systems, not Broadcom primary)

  • Ranovus

👉 But:

Broadcom is more vertically integrated here than most people realize


Key takeaway

👉 PIC layer is:

Mostly Broadcom-controlled, fabbed by external foundries


8.5) PACKAGING (the hardest and most underestimated layer)

This is the real bottleneck.

What’s required:

  • Co-packaging ASIC + optical engines

  • Fiber attach (sub-micron alignment)

  • Thermal management

  • High-yield assembly

With this new design, traditional probe cards testing is not sufficient, but it's not gone either. It just gets pushed earlier in the flow and complemented by new methods such as optical probe stations doing fiber arrays aligned to grating couplers and measure insertion loss, modulation, etc.


Named ecosystem partners

From Broadcom announcements:

Fiber + connectors

  • Corning

  • Foxconn Interconnect Technology


System / integration / manufacturing

  • Delta Electronics 台達電

  • Micas Networks 銓立光

These build:

  • full switch systems

  • cooling + mechanical integration (Broadcom Inc.)


Advanced packaging (inferred but critical)

Likely players:

  • TSMC

  • OSATs (ASE, Amkor—industry standard even if not named)


Key insight (this is the real bottleneck)

👉 Packaging is where:

  • yield is hardest

  • scaling breaks

  • differentiation happens




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